Sugar crystals were clumped together and were removed from the molds into blocks that had taken the geometry form of these metal molds |
The Portuguese who
arrived in Brazil in the sixteenth century, believed that the hill Sugar
Loaf in Rio de Janeiro was a piece made by man.
Legend Says that
it was the Father Anchieta himself who gave the name to the hill "sugar loaf"
because it seemed like the cones obtained when refining sugar.
The way to produce
sugar during the Renaissance was the “purging”, reffering to the old way to
purge the sugar, i.e., separating the formed crystals from molasses, operation
characteristic of the old sugar mills. In mills, the separation consisted in
placing the massecuite obtained in metal pots molds that were shaped like an
inverted cone with a lower hole through which the honey was drained by gravity.
Charles Landseer circa 1827 Sugar Loaf view from Silvester Road |
To assist purging
process it was necessary to keep the sugar with an appropriate degree of
humidity, which is managed by placing one or more layers of mud or manure at
the top of the mold, which were thoroughly moistened every five or six days.
These operations had to be done carefully in order to assure the quality of the
final sugar. Once drained molasses, after a period that could reach a month,
depending on the weather, the sugar crystals were clumped together and were
removed from the molds into blocks that had taken the geometry form of these
metal molds. It kept resemblance to the production of bread, which was also
baked in molds, and so by analogy, we started to call "sugar loaf"
cone of crystals obtained after purging.
Philip-Galle-1537 |
But the cones were not
homogenous in terms of quality of sugar, nor were practical to pack and carry.
Thus, once produced, were broken, by taking into account layers lighter and
darker, corresponding to a sugar whiter the base of the cone and darker at its
apex. This is another reason that it was a conical mold, as the region of the
base of the cone, sugar whiter, was much more voluminous than the apex, where
sugar was darker. The regions of the cone that had darker sugar were withdrawn
through a machete in an operation called "mascavar" and brown sugar
was called "muscovado" which also means "broken." The
remaining block of white sugar was broken with the aid of cuttings and wood was
then placed in boxes for transport.
There were also
special sugars, such as the base of the cone, carefully cut with a thickness of
a few centimeters, was packed straw or leather, or trim shaped cubes in order
to present. Molasses resulting from the purge was sent back to the pots, where
during his concentration was beaten with the help of a slotted spoon and sugar
originated the "hit", both white and brown sugar. This process is
similar to "mixers" the current amorphous sugar refineries. The
described methods have been used for hundreds of years, since the advent of
sugar production. With the invention of centrifuging as a method for separation
of sugar crystals in the first half of the nineteenth century, the system of
purging the sugar by gravity employing molds was quickly abandoned and become
curious the past, as well as the words which originated these practices.
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